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PT Pupuk Indonesia (Persero) revitalizes old factory machines by updating technology to increase productivity and reduce energy consumption.
For example, the company replaces a factory whose energy consumption reaches 40 MMBtu/ton of product with a new plant whose gas consumption is only 28 MMBtu/ton of product.
Two factories of PT Pupuk Indonesia Group that have been revitalized, namely PKT 1 in Bontang and Pusri 2B in Palembang have replaced the Pusri II factory. -
The company also designed a Decarbonization program as an effort to reduce emissions for business sustainability that is more environmentally friendly, through the development of blue & green ammonia, utilization of renewable electricity, solar power plants, co-firing of biomass in coal boilers, implementation of circular economy (utilization of CO2 into products and others, such as liquid CO2).
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Utilization: reuse dominant B3 waste as raw material for by-products and auxiliary materials for main products.
Pupuk Indonesia Group has developed a strategy to integrate and prioritize action plans aimed at addressing various safety risks within the company, by setting measurable targets to ensure effective and efficient implementation.
Implementation of Process Safety Management (PSM) at PI Group
As part of its efforts to manage safety risks related to industrial processes, PI Group has implemented Process Safety Management (PSM) across five fertilizer subsidiaries (fertilizer plants). The following action plans have been put in place:
- PSM Audit: An evaluation of Process Safety Management (PSM) implementation was conducted across five subsidiary fertilizer producers through a comprehensive PSM audit, covering all 12 key PSM elements. The audit aimed to assess regulatory compliance, measure the effectiveness of process safety systems, identify weaknesses or potential risks, and promote continuous improvement.
- PSM Roll-Out Program Implementation: Development of procedures and guidelines for PSM audits as part of a broader roll-out program designed to strengthen PSM implementation across all units within Pupuk Indonesia Group.
With clear priorities and measurable action plans, Pupuk Indonesia ensures that every step taken to address safety risks and enhance occupational health and safety (OHS) culture is well-executed, delivering positive impacts on employee safety and the company’s operational sustainability.
Pupuk Indonesia is strongly committed to occupational health and safety across all areas of its operations. To uphold high Occupational Health and Safety (OHS) standards, the company has implemented an OHS Management System (SMK3), documented under PI-TEK-PR-002 in the OHS Management System Implementation Guidebook. A key component of this system is the Work Accident and Occupational Disease (PAK) Investigation Guide, which ensures the company has a clear procedure for investigating workplace accidents, health disruptions, occupational diseases, and other incidents.
Accident Investigation Procedure
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Initial Reporting:
All incidents—whether near misses, minor, moderate, major, or fatal—must be reported within the designated timeframe:
- Near misses and minor accidents: within 2×24 hours
- Moderate, major, and fatal accidents: within 1×24 hours
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Investigation, Analysis, and Corrective Actions:
- The HSE Synergy Department conducts initial investigations and analysis of the incident
- The investigation team provides corrective action recommendations based on their findings
- The relevant work unit is required to implement the recommended actions
- The HSE Synergy Department monitors the implementation to ensure effectiveness
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Documentation and Reporting:
- All incidents are recorded as part of the company’s OHS performance metrics, supporting the goal of achieving zero accidents
- This documentation process contributes to improved safety targets and continuous enhancement of OHS practices
Through the implementation of this procedure, Pupuk Indonesia ensures that occupational health and safety remains a top priority in every operational activity, fostering a safer and healthier work environment for all employees.
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In implementing OHS, PT Pupuk Indonesia adopts the Occupational Safety and Health Management System (SMK3) and Process Safety Management (PSM) standards with a Zero Accident target, namely zero workplace accidents and prevention of occupational diseases. In 2024, we successfully achieved 50,800,556 safe working hours, and the LTIFR value for employees was reported at 0.05 and contractors at 0.03.